POTENTIAL BENEFITS OF LAND APPLYING BIOSOLIDS IN EASTERN NEBRASKA

 

Darren L. Binder, Achim Dobermann, Donald H. Sander, and Kenneth G. Cassman

University of Nebraska

Department of Agronomy and Horticulture

258 Keim Hall

Lincoln, NE 68583-0915

 

ABSTRACT

 

Two four year field experiments were conducted to determine the optimal application rate of the City of Lincoln's anaerobically digested biosolids for irrigated corn and dryland sorghum; to quantifiy the nitrogen (N) value of biosolids; to determine the residual value of biosolids; and to evaluate the environmental impact associated with land application of biosolids.  Five rates of biosolids were applied in each year to separate areas so that no area received more than one application.  Yield and nutrient uptake were measured and compared to yields attained with N fertilizer.  The optimal biosolids rate was 28 tons acre-1 for irrigated corn and 16 tons acre-1 for dryland sorghum.  On average at the optimal biosolids rate yields were increased by 33% in the first year and 21%, 14%, and 9% in the second, third and fourth years respectively.  The cost of N fertilizer required to get a similar yield increase was $31 acre-1 for corn and $17 acre-1 for sorghum the first year. Over four years a one time application of biosolids resulted in yields equivalent to $57 and $31 acre-1 of N fertilizer for corn and sorghum respectively.  At or below the optimal biosolids rate very little nitrate accumulated.  At the irrigated corn site nearly a third of the accumulated nitrate, 180 lbs-N acre-1, leached to the four foot soil depth in less than one year after biosolids were applied when the biosolids were applied at twice the optimal rate.  At the dryland location 25% of the accumulated nitrate, 55 lbs N acre-1, leached to the four foot soil depth in less than one year after twice the optimal rate of biosolids was applied.  More phosphorus is applied than than typical agronomic crops utilize when biosolids are applied at rates high enough to supply N.  Soil phosphorus (P), Bray-P, levels were built up to near 300 ppm, nearly twenty times the critical level of 15 ppm, when 36 dry tons of Lincoln's biosolids were applied over a 16 year period.  However at the same location cadmium, copper, lead, nickel, and zinc build up was only slightly higher than an average great plains soil.  All of the metals regulated by the EPA remained far below even the most stringent of international soil standards.  Thus under current wastewater treatment and land application practices in Nebraska the greatest environmental concern for land application of biosolids is proper nutrient management and not metal accumulation. 

 

KEYWORDS

 

Nitrogen (N) mineralization, land application of biosolids

 

INTRODUCTION

 

In Nebraska, 90% of the biosolids are land applied (Goldstein, 1997).  Since 1992, nearly 35,000 tons (7,000 dry tons) per year of dewatered anaerobically digested biosolids from Lincoln's Theresa Street Wastewater Treatment facility have been land applied exclusively to agricultural producers in Lancaster County Nebraska.  An additional six million gallons (750 dry tons) from Lincoln's Northeast Treatment Facility are land applied to a 450 acre farm each year.

 

The EPA requires that biosolids applied to agricultural land be applied at an "Agronomic Rate," which is typically defined as supplying enough N for crop growth.  There are several factors that must be considered in order to estimate the agronomic rate including:

·        The amount of N needed by the crop

·        The amount of plant-available N remaining from previous application of N (fertilizer, irrigation water, animal manure, biosolids etc.)

·        The amount of organic N mineralized from soil organic matter or previous applications of N

·        The additional N from biological N fixation by legumes

·        N losses from denitrification,  ammonia volatilization, or nitrate leaching

 

The goal in N management with biosolids is to calculate the amount of N in biosolids that will be available to the crop.  Predicting this amount of N is further complicated because 50-90% of the biosolids-N is organic (Sommers, 1977) and must undergo a biological conversion, N mineralization, to be made plant available. Mineralization of biosolids-N has been widely studied, especially in laboratory incubations.  As a rule of thumb, it was proposed that 20, 10, and 5% of anaerobically digested biosolids organic N is mineralized in the first, second, and third years, respectively (USEPA, 1995). However, actual field mineralization rates are much more variable depending on biosolids composition, soil type, soil temperature, and moisture content (Gilmour and Gilmour, 1980; Sims and Boswell, 1980; Artiola and Peper, 1992; Barbarick et al., 1996).   For example, in Wisconsin, 15 to 20, 6, and 4% of the biosolids organic N was mineralized the first, second, and third year after application (Keeney et al., 1975).  Another study found a decay series of 45, 25-30, and 10-15% of biosolids N mineralization in the 3-year period following application (Kelling et al., 1977b).  Therefore, more reliable predictions, especially for local soil and climatic conditions, of the overall nutrient value, the N supplying capacity and crop yield response to biosolids are required. 

 

The potential environmental hazard most frequently associated with biosolids nutrients is the excessive movement of nitrate from soil to groundwater (Keeney, 1989).  Previous studies have demonstrated that large rates of biosolids application to agricultural land can rapidly increase soil nitrate leaching (Hinesly et al., 1972; Stewart et al., 1975; Kelling et al., 1977b) and influence soil N supply and crop yields for several years after application (Kelling et al., 1977a; Boyle and Paul, 1989).  The potential exists for significant amounts of P in surface water runoff when biosolids are applied to supply N because of the high amounts of P relative to N in biosolids compared to the amounts used by crops.  Several researchers have shown that application of biosolids can cause substantial increases in soil P (Braids et al., 1970; Milne and Graveland, 1972; Kelling et al., 1977b).  Metals are also a common environmental concern.  Harrison et al. (1977) make a case for a more cautious approach to land application of biosolids due to inadequacies in the EPA's risk assessment, especially in the case of metals.  These environmental concerns should be assessed when trying to determine the benefits of land applying biosolids.

 

METHODOLOGY

 

This study was conducted from 1996 to 1999 at two on-farm locations near Lincoln Nebraska.  One site was irrigated corn and the other was dryland sorghum.  Two experiments were established at each location, one with different rates of anaerobically digested biosolids as the sole N source and one with different N fertilizer rates.  Each year, biosolids were applied at 0, 11, 22, 33, and 44 tons acre-1 to a new set of treatment plots so there were no repeat applications.  In the N fertilizer experiments, six rates of N (ammonium nitrate) were applied from 0 to 200 lbs N acre-1 in 40 lb increments at the irrigated site and from 0 to 135 lbs N acre-1 in 27 lb increments at the dryland site. Plot locations changed every year with the field to avoid residual effects of treatments.  Data was analyzed separately as randomized complete block experimental design with four replications at the irrigated location and three replications at the dryland site.

 

Anaerobically digested biosolids from the City of Lincoln's Theresa Street Wastewater Treatment facility were broadcast in the spring of each year.  The biosolids were incorporated by discing within 24 hours after application.  Biosolids samples were taken from each site the day biosolids were applied (Table 1).

 

Table 1.  Average analysis of biosolids from the City of Lincoln's Theresa Street and Northeast treatment facilities.

 

-------Theresa Street †-------

----------Northeast ‡----------

 

Mean

SD

Mean

SD

PH

8.0

0.2

6.9

0.1

 

(%)

Solids

18.6

2.0

0.31

0.68

Organic-N

3.8

0.064

3.68

1.59

Ammonium-N

0.79

0.11

1.24

0.46

Nitrate-N

0.0002

0.0002

0.022

0.020

Phosphorus

2.64

0.39

0.54

0.34

Potassium

0.25

0.05

0.62

0.33

Iron

2.69

0.38

-

-

 

(mg kg-1)

Arsenic

11

8

16

5

Cadmium

18

6

8

1

Chromium

122

30

45

8

Copper

770

191

1,006

239

Lead

87

24

98

20

Mercury

0.005

0.005

5

2

Molybdenum

22

5

62

31

Nickel

98

42

56

17

Selenium

6.1

2

26

13

Zinc

797

197

2,176

317

  Mean and standard deviation (SD) of weekly analysis in 1998, analysis obtained from the City of Lincoln's Wastewater and Solid Waste Division of the Public Works & Utilities Department.

‡ Mean and standard deviation (SD) of biosolids applied in 1988-1990 at the City of Lincoln's Northeast Wastewater Treatment Plant

 

All soil and plant samples were collected from the center two rows of a 15 by 40 foot plots.  Soil samples were collected at the beginning of the experiment to determine the general soil properties to a depth of 5 feet.  Soil samples wee also collected in the spring of 1997, the fall of 1997, and the fall of 1999 to determine the residual nitrate.  Two cores were taken per plot to a depth of 5 feet and divided into 0-6", 6-12", 1-2', 2-3', 3-4', and 4-5 feet depth intervals.  The cores were combined, air dried at room temperature and ground to pass a 2-mm sieve.  Grain and stover was hand picked from two 10 foot sections of the center two rows at physiological maturity.  The whole plant sample was weighed, chopped, and moisture determined by drying at 150B F.  total N content in plant samples were determined using an automated combustion method (McGeehan and Naylor, 1988).

 

 A second experiment was established to assess the environmental impact of biosolids.  Soil samples were collected from the City of Lincoln's Northeast Wastewater Treatment facilities injection farm.  Samples were collected in September of 1998 from six fields, which were split based on previous cropping systems and biosolids application amount. Twenty samples were taken per acre using a zero contamination tube to a depth of zero to six inches and six to twelve inches.  Soil was analyzed using EPA method 6010 for cadmium, chromium, copper, lead, molybdenum, nickel and zinc, method 7060 for arsenic, method 7471 for mercury, and method 7740 for selenium.

 

RESULTS

 

Optimal biosolids rate

 

Biosolids increased corn yield by 37 to 77 bushels acre-1 depending on the year and application rate.  Sorghum yield was nearly doubled in two years and almost tripled in 1999 from biosolids.  Absolute yields varied widely between years due to environmental conditions rather than response to biosolids.


Figure 1. Relative irrigated corn and dryland sorghum yield response to the amount of organic N applied with biosolids.


 However a consistent corn yield response to biosolids over the four years was observed when yield was put on a relative basis as the percent of maximum yield (Fig. 1).  Response is shown based on the amount of organic N applied rather than the rate of biosolids to eliminate variation caused by differences in biosolids content. In order to achieve maximum corn yield, 395 lbs of organic N acre-1 was required.  Assuming an average biosolids content (Table 1), the optimal rate of Lincoln's Theresa Street biosolids was 28 tons acre-1 for corn. 

 

The optimum amount of N required to maximize yield is more difficult to predict under dryland conditions.  Adequate soil moisture can not be maintained so that soil N supply, crop N demand, and the plants internal processes determining yield are all affected.  Thus the relative sorghum yield was not as consistent as the irrigated corn (Fig. 1).  In 1996, sorghum did not respond to biosolids due to the previous three year fallow period and soybean crop.  Therefore, 1996 should not be considered a typical year.  Sorghum yield response was similar in 1997 and 1998, requiring 230 lbs organic N acre-1.  On average it would require 16 tons acre-1 of Theresa Street biosolids to maximize sorghum yield.  In 1999 there was a much lower N supply due to dry conditions.  Thus sorghum responded to a much higher biosolids rate.

 


Figure 2. Relative grain yield increase of irrigated corn and dryland sorghum in comparison to an untreated control as affected by the number of years after biosolids application.

 


In general, biosolids N has a high agronomic value.  However about 80% of the biosolids N is in organic forms (Table 1) and slowly released to crops over several years.  The residual effects of biosolids make using biosolids more attractive to agricultural producers.  The relative yield increase over the four years of this study was similar for corn and sorghum when biosolids were applied at the rate required to maximize yield in the first year (Fig. 2).  On average, yields were increased from a one time application of biosolids 33% in the year of application, 21% in the first year after application, 14% in the second year, and 9% in the third year after application.  It was likely that yields would drop below detectable levels after five years. It required 373 lbs N fertilizer in order to achieve similar corn yield response and 206 lbs of N fertilizer for sorghum over the four year period of this study (Table 2). The N fertilizer value of biosolids over four years was $57 acre-1 for irrigated corn and $31 acre-1 for dryland sorghum when biosolids were applied at the rate required to maximize yield.  Biosolids are worth $2 ton-1 in N fertilizer alone.  When biosolids are applied at rates higher than required then the value per ton decreases.

 

Table 2. Cumulative nitrogen fertilizer value of biosolids when applied to irrigated corn and dryland sorghum at the rate to maximize yields in the first year. Values shown refer to a biosolids application of 28 tons acre-1 for corn or 16 tons acre-1 for sorghum.

Years after application

(A)         N input from biosolids†

(B)         Yield increase from biosolids‡

(C) Fertilizer N required§

(D) Available biosolids N¶

(E)      Value of fertilizer N#

(F)   Fertilizer equivalent††

(G)          N value of biosolids‡‡

 

lbs N acre-1

%

lbs N acre-1

%

$ acre-1

Lbs N Ton-1

$ Ton-1

Irrigated corn

0

475

28

208

44

31.2

7.4

1.11

1

0

24

101

21

15.2

3.6

0.54

2

0

11

36

8

5.4

1.3

0.19

3

0

9

28

6

4.7

1.0

0.17

Total

475

 

373

79

56.5

13.3

2.01

 

Dryland Sorghum

0

276

36

113

41

17.0

7.1

1.06

1

0

21

47

17

7.1

2.9

0.45

2

0

15

32

12

4.8

2.0

0.30

3

0

7

14

5

2.1

0.9

0.13

Total

276